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Updated: April 17, 2008
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Coal-Fired Thermal Generating Plants

ATCO Power operates two major coal-fired thermal generating stations in Alberta: Battle River and Sheerness. In these thermal power stations, coal is burned to heat water in a boiler and convert it to high-pressure steam. The high-pressure steam is directed into a steam turbine which turns the turbine shaft. This shaft is connected to an electrical generator which produces electricity. 

A condenser converts the steam exhausting from the turbine back into water which is reused in the boiler. The condenser contains tubes which have water circulating through them to cool the steam. The water is supplied by a nearby reservoir or river. This condensing process increases the efficiency of electricity generation.

Coal for the generating stations is often extracted from a nearby coal mine. The mined land is reclaimed, often to a level better than its original state. For example, the Sheerness Generating Station works with the local mining company to ensure that the mined land is returned to levels of productivity as good or better than existed previous to mining.

 



Coal haulers take the coal to the generating station, where it is crushed and stockpiled. A conveyor belt carries the crushed coal from the stockpile to bunkers within the power station. The coal is fed as required into pulverizers, where it is ground to a fine dust, the consistency of talcum powder.

A fan blows the coal into the boiler’s furnace. Water flows through tubes that form the walls of the furnace and the intense heat of the burning coal causes the water inside the tubes to boil.

The boiling water rises into the steam drum at the top of the boiler where the steam is separated from the water. The steam, at high pressure, is super-heated to still higher temperatures and then used to turn the steam turbine and an electricity generator. After leaving the turbine, the steam – now at a lower temperature and a lower pressure – passes through the condenser, condensing the steam back into water which is pumped back to the boiler to repeat the cycle.

The fine, powdery ash produced when coal is burned is called flyash. The hot gases and flyash move out of the boiler’s furnace and into electrostatic precipitators – a series of electrically-charged metal plates that attract and hold the flyash particles. The collected flyash is either sold for use as an additive to concrete or trucked to the mine site to be used for fill.